As Surat continues to emerge as a hub for garment manufacturing, businesses can rely on Stratefix Consulting’s proven track record to navigate challenges and seize opportunities for growth. Together, we can weave a narrative of success that contributes not only to individual businesses but also to Gujarat’s economic development as a whole.

Gujarat has long been the powerhouse of India’s textile industry, contributing significantly to both domestic consumption and global exports. Surat, often called the “Silk City of India,” has emerged as a leading hub for textile manufacturing and processing, producing over 30 million meters of fabric daily.

The state accounts for nearly 30% of India’s total textile production and houses thousands of micro, small, and medium enterprises (MSMEs) engaged in weaving, processing, and embroidery.

While Gujarat’s textile industry has historically flourished, garmenting—the process of transforming fabric into finished apparel—has remained relatively underdeveloped. The majority of textiles produced in Surat are shipped to apparel manufacturing hubs like Delhi, Bangalore, and Mumbai. However, in recent years, Surat has been making a strong push towards becoming India’s next big garmenting hub.

At Stratefix Consulting, we recognized this shift early on. Our expertise in business transformation, market research, process optimization, and sales growth strategies has helped textile entrepreneurs in Gujarat transition into full-fledged garmenting operations.

By setting up modern plants, implementing structured processes, and integrating advanced operational techniques, we are not just helping businesses grow—we are shaping the next era of Gujarat’s garmenting industry.

Why Garmenting is the Future of Surat?

The demand for Surat’s fabrics has always been strong, but the lack of value addition through garmenting has led to missed revenue opportunities for local businesses. However, several key factors are now making garmenting the next big opportunity for Surat’s textile entrepreneurs:

  1. Growing Domestic and International Demand
    • India’s ready-made garment (RMG) exports stood at $16 billion in FY 2022-23, and Surat has the potential to capture a significant share of this market.
    • The rising trend of fast fashion and demand for custom garments is driving apparel production within the country.
  2. Government Support & Incentives
    • The Production Linked Incentive (PLI) Scheme for textiles is fueling investment in value-added apparel production.
    • Gujarat’s Mega Textile Policy offers subsidies for garment units, making it attractive for Surat’s textile manufacturers to expand into garmenting.
  3. Surat’s Unparalleled Infrastructure
    • Surat already has a well-established textile ecosystem, including fabric processing, dyeing, and embroidery units, making it ideal for backward integration into garmenting.
    • The city’s proximity to ports (Mundra, Kandla) ensures seamless exports.

Despite these advantages, transitioning from fabric manufacturing to garment production requires expert guidance in setting up efficient operations, building a skilled workforce, and implementing lean manufacturing principles—and that’s where Stratefix Consulting comes in.

Stratefix Consulting: Transforming the Garmenting Industry in Gujarat

The garmenting industry plays a crucial role in Gujarat’s development, providing direct and indirect employment to millions. As one of the fastest-growing sectors in India, it is projected to reach a market value of $250 billion by 2030, with a compound annual growth rate (CAGR) of 9.6%. The Indian textile and apparel industry not only contributes 14% to India’s industrial output but also opens up opportunities for over 45 million people.

At Stratefix Consulting, we take a structured approach to help businesses enter and scale in the garmenting industry. From market feasibility studies to plant setup, process design, sales acceleration, and lean implementation, we provide end-to-end consulting that ensures sustainable business growth.

  1. Setting Up a Garmenting Plant from Scratch (Case Study)

Many textile manufacturers are eager to venture into garment production but lack the expertise in plant setup and operations. Stratefix simplifies this transition by:

  • Conducting detailed feasibility studies to assess demand, investment requirements, and ROI potential.
  • Designing plant layouts optimized for material flow, reducing waste and inefficiencies.
  • Assisting in machinery selection for cutting, stitching, finishing, and packaging.
  • Recruiting and training skilled operators and supervisors for smooth production.
  1. Creating Standard Operating Procedures (SOPs) & Process Markings

Without well-defined processes, production efficiency suffers. We help clients:

  • Develop SOPs for each stage of production, from cutting to quality control.
  • Implement line balancing techniques to maximize efficiency and reduce bottlenecks.
  • Create floor markings for production zones, storage areas, and movement paths to optimize space utilization.
  1. Implementing Quality Control & Reporting Systems

Garmenting success depends on maintaining high-quality standards. Stratefix sets up:

  • In-line and final QC checkpoints to detect defects early and minimize rejections.
  • Defect analysis reports, allowing businesses to identify recurring issues and take corrective action.
  • Performance monitoring dashboards that track production efficiency, wastage, and delivery timelines.

Boosting Operations & Sales Growth for Garmenting Clients (Case Study)

Beyond plant setup, Stratefix plays a critical role in scaling garment businesses by optimizing operations and driving sales growth.

  1. Streamlining Order-to-Dispatch Process with ERP Integration

Manual order management often leads to delays, miscommunication, and errors. We address this by:

  • Implementing ERP systems that integrate order processing, inventory management, production tracking, and dispatch planning.
  • Automating workflows, reducing human dependency, and improving order fulfillment speed.
  • Enhancing real-time visibility into order status, helping clients manage timelines efficiently.
  1. Market Research & Sales Acceleration Strategies

Understanding demand is critical for garment manufacturers looking to scale. Stratefix conducts:

  • Detailed competitor analysis to benchmark pricing, product categories, and distribution strategies.
  • Customer segmentation studies to identify the most profitable markets—domestic vs. export.
  • Pricing strategy recommendations to balance competitiveness with profitability.
  • Go-to-market planning for brands looking to launch their own D2C (Direct-to-Consumer) or retail presence.
  1. Implementing Lean, Six Sigma & GEMBA Walks for Operational Excellence

Stratefix brings world-class manufacturing excellence to Gujarat’s garment industry by implementing:

  • Lean Manufacturing to eliminate waste and improve efficiency.
  • Six Sigma methodologies to reduce defects and improve quality.
  • Gemba Walks, where management directly observes the production floor, identifying real-time areas for improvement.
  • Implementing 5S method – Check out  (Case Study)

These techniques have helped reduce production costs by 10-15% while significantly improving output and profitability for our garmenting clients.

Stratefix: Shaping the Future of 2nd & 3rd Generation Textile Businesses

With a rich cultural heritage and a strategic focus on manufacturing, Gujarat has become a leader in producing denim fabric, contributing over 60% to India’s total denim output. This growth trajectory is supported by government initiatives like the textile policy launched in 2012, which has helped increase textile exports by 2.3 times.

Many businesses in Gujarat’s textile sector are family-owned, often struggling to transition from traditional ways of working to modern management practices. Stratefix plays a crucial role in helping 2nd and 3rd-generation entrepreneurs:

  • Digitize operations by adopting technology-driven solutions.
  • Professionalize management through structured training programs.
  • Develop expansion strategies to move from fabric production to garmenting and branded apparel.
  • Implement sustainable business practices, including eco-friendly dyeing and waste minimization.

By doing so, Stratefix is ensuring that Gujarat’s next generation of business leaders is equipped to compete at a global level.

Stratefix Consulting is shaping The Future of Garmenting in Gujarat

Surat is at the cusp of a major transformation—from being just a fabric supplier to becoming a leading garmenting hub. With rising domestic demand, growing export opportunities, and government incentives, businesses that embrace modern manufacturing techniques and structured growth strategies will be the frontrunners in this revolution.

At Stratefix Consulting, we are proud to be at the forefront of this change, helping businesses navigate the complexities of garmenting, implement best-in-class practices, and achieve exponential growth.

Our experience in scaling textile businesses, implementing lean methodologies, and boosting sales through strategic insights has already helped multiple clients thrive in the evolving market.

For those looking to capitalize on the garmenting boom in Gujarat, Stratefix is the trusted partner to turn vision into reality. Let’s build the future of Surat’s garment industry—together.

Why Stratefix Consulting?

✅ 500+ Clients Across 65+ Industries
✅ Proven Expertise in Textile & Garment Industry
✅ End-to-End Strategy & Implementation Support
✅ 100+ Experts in Business Growth, Lean, Six Sigma & Market Research

📞 Contact Us to scale your garmenting business with confidence!